High‐Temperature Copper–Graphene Conductors via Aerosol Jetting

Abstract

Additive manufacturing is transforming electronics, attributed to the rapid‐prototyping of complex electronic geometries. Herein, aerosol jet printing of nanostructured copper on ceramics is reported, enabling high‐temperature hybridized conductors with the ampacity of 2.05 × 109 A m−2 and a negative temperature coefficient of −0.07% °C−1 when subjected to extreme thermal shock. The atomized material jetting results in a layer‐by‐layer transfer of copper nanoplates, which incorporate a graphene precursor, dopamine, to ensure uniform deposition of conductive materials. Incorporation of graphene in copper maintains the intrinsic electric conductivity of copper while enhancing its ampacity and thermal conductivity, as well as exhibiting a negative temperature coefficient. The mechanistic studies suggest that the graphene formed suppresses the grain growth of the crystallites of hybridized copper–graphene conductor at high temperature. This hybridized conductor through aerosol jet printing is capable of withstanding elevated temperatures and can be utilized for the electronics for harsh environments.

Document Details

Document Type
Pub Defense Publication
Publication Date
Apr 04, 2022
Source ID
10.1002/adem.202200284

Entities

People

  • Aaron Sheng
  • Jian Yu
  • Saurabh Khuje
  • Shenqiang Ren
  • Steven Kilczewski
  • Thomas Parker

Organizations

  • United States Army Research Laboratory
  • University at Buffalo

Tags

Fields of Study

  • Materials science
  • Physics

Readers

  • Manufacturing Engineering.
  • Nanocomposite Materials Science
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene