All‐Solid‐State Battery Fabricated by 3D Aerosol Jet Printing

Abstract

All‐solid‐state battery (ASSB) technology has emerged as a promising solution for developing safe and high‐energy‐density power sources. However, the pronounced interfacial charge transfer resistance between the electrode and the solid electrolyte continues to be a central obstacle in contemporary ASSBs. This work demonstrates the first approach to printing ASSBs using aerosol jet printing technology. A composite cathode, composed of active materials, binder polymer, and conductive filler, is printed onto the current collector. Subsequently, a solventless superionic conducting solid polymer electrolyte is printed on the cathode to form a seamless interface between the electrode and the electrolyte, resulting in a 3D‐printed all‐solid‐state lithium‐ion battery. The active material in the cathode (lithium iron phosphate, LFP) achieves a loading of ≈10 mg cm−2, while the solid polymer electrolyte layer maintains a thickness of a mere 24 μm. Under ambient conditions (30 °C), the half‐cell ASSB exhibits a specific capacity of over 130 mAh g−1 at 0.05 C. Advanced aerosol printed cells with a porous membrane, which allows the batteries to be safely cycled at higher temperature (60 °C), exhibit fast charging/discharging rates. These batteries are capable of cycling at a 0.3 C rate, delivering a specific capacity surpassing 160 mAh g−1.

Document Details

Document Type
Pub Defense Publication
Publication Date
Sep 28, 2023
Source ID
10.1002/adem.202300953

Entities

People

  • Bang-hung Tsao
  • Jay Deiner
  • Joseph P. Fellner
  • Qiuhong Zhang
  • Raymond Lopez-hallman
  • Rodrigo Rodriguez
  • Yu Zhu
  • Yueh-ting Lai

Organizations

  • Air Force Research Laboratory
  • New York City College of Technology
  • University of Akron

Tags

Fields of Study

  • Materials science

Readers

  • Battery Technology and Engineering
  • Electrochemical Engineering/ Fuel Cell Technologies
  • Manufacturing Engineering.