Customized Nanostructured Ceramics via Microphase Separation 3D Printing

Abstract

To date, the restricted capability to fabricate ceramics with independently tailored nano‐ and macroscopic features has hindered their implementation in a wide range of crucial technological areas, including aeronautics, defense, and microelectronics. In this study, a novel approach that combines self‐ and digital assembly to create polymer‐derived ceramics with highly controlled structures spanning from the nano‐ to macroscale is introduced. Polymerization‐induced microphase separation of a resin during digital light processing generates materials with nanoscale morphologies, with the distinct phases consisting of either a preceramic precursor or a sacrificial polymer. By precisely controlling the molecular weight of the sacrificial polymer, the domain size of the resulting material phases can be finely tuned. Pyrolysis of the printed objects yields ceramics with complex macroscale geometries and nanoscale porosity, which display excellent thermal and oxidation resistance, and morphology‐dependent thermal conduction properties. This method offers a valuable technological platform for the simplified fabrication of nanostructured ceramics with complex shapes.

Document Details

Document Type
Pub Defense Publication
Publication Date
Sep 26, 2023
Source ID
10.1002/advs.202304734

Entities

People

  • Cyrille Boyer
  • Haira G. Hackbarth
  • Jin Zhang
  • Nathaniel Corrigan
  • Nicholas M Bedford
  • Valentin A. Bobrin
  • Yin Yao

Organizations

  • Air Force Office of Scientific Research
  • Australian Government
  • Australian Research Council
  • University of New South Wales

Tags

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Reinforced Composite Materials

Technology Areas

  • Microelectronics