Cyclic oxidation behavior of MCrAlX coatings made by electrolytic codeposition

Abstract

MCrAlY coatings made by electron beam physical vapor deposition or thermal spray are often used to provide protection for superalloys against high‐temperature oxidation and corrosion. In addition to Y, other elements such as Ta, Hf, and Si have been reported to be beneficial. In this paper, NiCoCrAlX (where X = Y, Ta, Hf, and/or Si) coatings were fabricated via an electrolytic codeposition process in a sulfate‐based Ni–Co plating solution. As compared to uncoated René 80 substrates, the electro‐codeposited NiCoCrAlX coatings demonstrated superior performance during oxidation testing with a 1‐h cycle frequency at 1000°C and 1100°C. Further improved oxidation resistance was observed for the coatings with Hf and Si additions, but not with the addition of Ta. The levels of S, Y, and O in the electrodeposited NiCoCrAlY coating were measured by high‐resolution glow discharge mass spectrometry and were compared to those in thermal spray coatings.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jan 04, 2022
Source ID
10.1002/maco.202112843

Entities

People

  • Jason Witman
  • Sébastien Dryepondt
  • Ying Zhang

Organizations

  • National Aerospace Solutions, LLC
  • Oak Ridge National Laboratory
  • Office of Naval Research
  • Tennessee Technological University

Tags

Fields of Study

  • Materials science

Readers

  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Directed Energy
  • Directed Energy - Pulsed-Laser Deposition
  • Microelectronics
  • Microelectronics - Graphene