Synthesis and Characterization of Melamine‐Urea‐Formaldehyde Microcapsules Containing ENB‐Based Self‐Healing Agents

Abstract

Microcapsules for self‐healing applications were produced with a melamine‐urea‐formaldehyde (MUF) polymer shell containing two different healing agent candidates, 5‐ethylidene‐2‐norbornene (ENB) and ENB with 10 wt.‐% of a norbornene‐based crosslinking agent (CL), by in situ polymerization in an oil‐in‐water emulsion. Relatively neat outer surfaces with minor roughness were observed on the MUF microcapsules under optical and scanning electron microscopy. Shell thickness of the capsules ranged from 700 to 900 nm. Particle size analysis of the microcapsules showed narrow size distributions with a mean diameter of 113 µm for ENB‐filled and 122 µm for ENB + CL‐filled microcapsules at an agitation rate of 500 rpm. The microcapsules were found to be thermally stable up to 300 °C and exhibited a 10 to 15% weight loss when isothermally held at 150 °C for 2 h from thermogravimetric analysis. Overall, these MUF microcapsules exhibited superior properties compared to the urea‐formaldehyde (UF) microcapsules used extensively for self‐healing composites to date. In addition, the manufacturing process of MUF microcapsules is much simpler than those made from UF. Additional advantages of MUF microcapsules for self‐healing composites are discussed.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jul 01, 2009
Source ID
10.1002/mame.200900015

Entities

People

  • Jong Keun Lee
  • Michael R. Kessler
  • Xia Sheng
  • Xing Liu

Organizations

  • Army Research Office

Tags

Fields of Study

  • Materials science

Readers

  • Electrical Engineering
  • Polymer Science and Engineering.
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics