Effects of Printing Sequence on the Printing Accuracy of Melt Electrowriting Scaffolds

Abstract

Melt electrowriting (MEW), an emergent additive manufacturing process, shows significant potential in fabricating high‐fidelity fibrous scaffolds for tissue engineering applications. However, fiber deviation can deteriorate the printing accuracy of MEW. To evaluate the printing accuracy, an evaluation protocol along with an index (Ip) is proposed. For the first time, 0–90 patterned and 0–θ patterned scaffolds with varying inter‐fiber distances along different printing directions are fabricated to establish the dependence of Ip on two distinct printing sequences. One sequence is the small–large sequence, which first prints the fibers separated by a small inter‐fiber distance, followed by fibers separated by a large inter‐fiber distance. Alternatively, for the large–small sequence, the fibers separated by a large inter‐fiber distance are printed prior to the fibers separated by a small inter‐fiber distance. The small–large sequence contributes to larger Ip results compared to the large–small sequence. Moreover, the printing sequence has more significant effects on the Ip for the 0–θ pattern compared to the 0–90 pattern. These differences can be attributed to different fiber morphologies at the intersection points, accompanied by resultantly varying charge amounts, which gives an insight into the cause of fiber deviation phenomena.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jun 16, 2022
Source ID
10.1002/mame.202200222

Entities

People

  • Ahmadreza Zaeri
  • Fucheng Zhang
  • Kai Cao
  • Ralf Zgeib
  • Robert C. Chang

Organizations

  • Division of Civil, Mechanical & Manufacturing Innovation
  • Stevens Institute of Technology

Tags

Readers

  • Immunology
  • Manufacturing Engineering.
  • Statistical inference.