Melt Mastication of Isotactic Polyproyplene for Improved Thermal and Physical Properties

Abstract

Herein a new polymer processing method referred to as Melt‐Mastication (MM) is presented as way to substantially improve the thermal and mechanical properties of Polypropylene (iPP) and other semi‐crystalline polymers. MM is a low temperature mixing technique that subjects molten iPP to chaotic flow under at temperatures between the melting and crystallization temperatures, thereby promoting flow induced crystallization (FIC). The resulting materials demonstrate an unusual crystal morphology that is highly crystalline by thermal calorimetry (57% crystal volume fraction), melts at a temperature 10.3 K higher than conventionally processed iPP, and demonstrates melt memory after annealing at 200°C. The highly crystalline morphology does not show birefringence in polarized optical microscopy and by SEM and AFM appears to be comprised of largely disorganized lamellar crystals, with possible stacked ordering in local (~1 μm) regions. Melt‐Masticated iPP demonstrates improved compressive modulus (+77%), strength (+40%), and strain hardening modulus in uniaxial compression, which are attributed to enhanced crystal volume fraction, lamellar crystal thickness, and network connectivity, respectively. POLYM. ENG. SCI., 60: 380–386, 2019. © 2019 Society of Plastics Engineers

Document Details

Document Type
Pub Defense Publication
Publication Date
Dec 05, 2019
Source ID
10.1002/pen.25293

Entities

People

  • Alan J. Lesser
  • Brian M. Cromer
  • E. Bryan Coughlin

Organizations

  • United States Department of Defense
  • University of Massachusetts

Tags

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Polymer Science and Engineering.
  • Thin Film Deposition Science.