Phase controlled synthesis of transition metal carbide nanocrystals by ultrafast flash Joule heating

Abstract

Nanoscale carbides enhance ultra-strong ceramics and show activity as high-performance catalysts. Traditional lengthy carburization methods for carbide syntheses usually result in coked surface, large particle size, and uncontrolled phase. Here, a flash Joule heating process is developed for ultrafast synthesis of carbide nanocrystals within 1 s. Various interstitial transition metal carbides (TiC, ZrC, HfC, VC, NbC, TaC, Cr2C3, MoC, and W2C) and covalent carbides (B4C and SiC) are produced using low-cost precursors. By controlling pulse voltages, phase-pure molybdenum carbides including β-Mo2C and metastable α-MoC1-x and η-MoC1-x are selectively synthesized, demonstrating the excellent phase engineering ability of the flash Joule heating by broadly tunable energy input that can exceed 3000 K coupled with kinetically controlled ultrafast cooling (>104 K s−1). Theoretical calculation reveals carbon vacancies as the driving factor for topotactic transition of carbide phases. The phase-dependent hydrogen evolution capability of molybdenum carbides is investigated with β-Mo2C showing the best performance.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jan 11, 2022
Source ID
10.1038/s41467-021-27878-1

Entities

People

  • Bing Deng
  • Boris I Yakobson
  • Duy Xuan Luong
  • Guanhui Gao
  • James Tour
  • John Tianci Li
  • Robert A. Carter
  • Weiyin Chen
  • Yufeng Zhao
  • Zhe Wang

Organizations

  • Air Force Office of Scientific Research
  • Rice University

Tags

Readers

  • Materials Science and Engineering.
  • Optical Physics and Photonics.
  • Powder metallurgy of Titanium alloys.