Upcycling end-of-life vehicle waste plastic into flash graphene

Abstract

Responsible disposal of vehicles at the end of life is a pressing environmental concern. In particular, waste plastic forms the largest proportion of non-recycled waste material from light-duty vehicles, and often ends up in a landfill. Here we report the upcycling of depolluted, dismantled and shredded end-of-life waste plastic into flash graphene using flash Joule heating. The synthetic process requires no separation or sorting of plastics and uses no solvents or water. We demonstrate the practical value of the graphene as a re-inforcing agent in automotive polyurethane foam composite, where its introduction leads to improved tensile strength and low frequency noise absorption properties. We demonstrate process continuity by upcycling the resulting foam composite back into equal-quality flash graphene. A prospective cradle-to-gate life cycle assessment suggests that our method may afford lower cumulative energy demand and water use, and a decrease in global warming potential compared to traditional graphene synthesis methods.

Document Details

Document Type
Pub Defense Publication
Publication Date
May 26, 2022
Source ID
10.1038/s44172-022-00006-7

Entities

People

  • Alper Kızıltaş
  • Deborah F. Mielewski
  • James Tour
  • Kevin M. Wyss
  • Rachel L. Couvreur
  • Robert D De Kleine

Organizations

  • Air Force Office of Scientific Research
  • National Science Foundation

Tags

Readers

  • Fire Suppression Systems Design.
  • Petroleum Engineering
  • Reinforced Composite Materials

Technology Areas

  • Microelectronics