Continuous-Flow Synthesis of Tramadol from Cyclohexanone

Abstract

A multioperation, continuous-flow platform for the synthesis of tramadol, ranging from gram to decagram quantities, is described. The platform is segmented into two halves allowing for a single operator to modulate between preparation of the intermediate by Mannich addition or complete the fully concatenated synthesis. All purification operations are incorporated in-line for the Mannich reaction. ‘Flash’ reactivity between meta-methoxyphenyl magnesium bromide and the Mannich product was controlled with a static helical mixer and tested with a combination of flow and batch-based and factorial evaluations. These efforts culminated in a rapid production rate of tramadol (13.7 g°h–1) sustained over 56 reactor volumes. A comparison of process metrics including E-Factor, production rate, and space-time yield are used to contextualize the developed platform with respect to established engineering and synthetic methods for making tramadol.

Document Details

Document Type
Pub Defense Publication
Publication Date
Apr 09, 2020
Source ID
10.1055/s-0039-1690884

Entities

People

  • John C. Stephens
  • Jonathan N. Jaworski
  • Timothy F. Jamison
  • Timothy M. Monos

Organizations

  • Defense Advanced Research Projects Agency
  • Massachusetts Institute of Technology
  • Maynooth University

Tags

Readers

  • Organic Chemistry
  • Software Engineering

Technology Areas

  • Space