Development and Characterization of Continuous SiC Fiber‐Reinforced HfB2‐Based UHTC Matrix Composites Using Polymer Impregnation and Slurry Infiltration Techniques

Abstract

This paper discusses the development of continuous SiC fiber‐reinforced HfB2‐SiC composite laminates. A range of techniques, based on resin‐based precursors and slurries, for infiltrating porous SiC preforms with HfB2 powder were developed. While resin‐based precursors proved to be ineffective due to low HfB2 yield and poor adhesion, the slurry infiltration techniques were effective to varying degrees. The greatest pore filling and composite densities were achieved using pressure and vibration‐assisted pressure infiltration techniques. SiCf/HfB2‐SiC laminates were subsequently developed via lamination, cure and pyrolysis of fabrics using a HfB2‐loaded polymeric SiC precursor, followed by HfB2 slurry infiltration and preceramic polymer infiltration and pyrolysis (PIP). Repeated PIP processing, for 6–10 cycles, resulted in density increases, from the 3.03–3.22 g/cm3 range after HfB2 slurry infiltration, to 3.97–4.03 g/cm3 after PIP processing. Correspondingly, there was a decrease in open porosity from approximately 52% to less than 11%. The matrix consisted of discreet, lightly sintered HfB2 particles dispersed in SiC. The PIP SiC matrix was primarily nanocrystalline after 1300°C pyrolysis, but experienced grain growth with further heat treatment at 1600°C.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jun 27, 2014
Source ID
10.1111/ijac.12279

Entities

People

  • Clifford J. Leslie
  • Emmanuel E. Boakye
  • Kristin A. Keller
  • Michael K. Cinibulk

Organizations

  • Air Force Research Laboratory
  • National Academies of Sciences, Engineering, and Medicine
  • National Research Council

Tags

Fields of Study

  • Materials science

Readers

  • Polymer Science and Technology
  • Surface Engineering/Surface Coating Technology.