Na2SO4 deposit‐induced hot corrosion of BN‐coated α‐SiC

Abstract

BN coated α‐SiC was exposed to ~2.5 mg/cm2 of Na2SO4 for 0.75‐144 hours between 700°C and 1100°C in a 0.1% SO2‐O2 gaseous environment. A combination of SEM, EDS, ICP‐OES, XRD, and optical profilometry was used to determine that BN induced a previously unobserved form of Na2SO4 deposit‐induced hot corrosion of SiC below the melting temperature of Na2SO4 (Tm = 884°C). Above the melting temperature of Na2SO4 BN did little to alter the hot corrosion behavior of SiC, due to B2O3 volatility. Substrate attack below the melting temperature of Na2SO4 was found to result in rivulet recession features, whereas deep, localized pitting occurred above the melting temperature of Na2SO4. Initially, the mixture of Na2SO4 and BN led to the formation of a Na2O‐ and B2O3‐containing liquid silicate and accelerated corrosion which after prolonged exposure, resulted in the partial crystallization into a lath‐like tridymite and cristobalite mixture. Prolonged exposure resulted in a flattening of SiC consumption rates after exposure for several hours at 1000°C and after several days at 800°C, resulting in decreased SiC oxidation/corrosion kinetics.

Document Details

Document Type
Pub Defense Publication
Publication Date
Nov 27, 2020
Source ID
10.1111/jace.17576

Entities

People

  • Elizabeth J. Opila
  • Lucas A. Herweyer

Organizations

  • Office of Naval Research
  • University of Virginia

Tags

Fields of Study

  • Materials science

Readers

  • Combustion science or combustion engineering.
  • Materials Science and Engineering.
  • Thin Film Deposition Science.