Flash sintering of additively manufactured 3YSZ gears

Abstract

We report on the fabrication of a complex gear‐shaped 3 mol.% yttria‐stabilized zirconia via a combination of additive manufacturing and flash sintering. The gear was printed via direct ink printing technique. Flash sintering was performed at an electric field of 150 V/cm and the specimens were rapidly densified within a few seconds at a furnace temperature of 1200°C. The flash‐sintered gear has a 95% relative density and shows no obvious warping or cracking after the rapid densification. Microstructure analysis and hardness measurement revealed grain size gradients and hardness variation along both thickness and lateral directions of the flash‐sintered gear. This study demonstrates a possible route to produce dense complex‐shaped parts using the flash sintering technique.

Document Details

Document Type
Pub Defense Publication
Publication Date
Apr 24, 2021
Source ID
10.1111/jace.17835

Entities

People

  • Bo Yang
  • Haiyan Wang
  • Jaehun Cho
  • Xin Li Phuah
  • Xinghang Zhang

Organizations

  • Office of Naval Research
  • Purdue University

Tags

Fields of Study

  • Materials science

Readers

  • Nanofabrication and Microfabrication.
  • Plasma Physics.
  • Powder metallurgy of Titanium alloys.