Increasing etching depth of sapphire nanostructures using multilayer etching mask

Abstract

In this study, the etching of sapphire nanostructures in inductively coupled plasma reactive ion etching using a multilayer etch mask is studied. The goals are to increase the etching depth and enable the fabrication of higher aspect ratio nanostructures in sapphire, which is traditionally difficult to micromachine. The etching rates and chemistry of different masking materials are examined for better understanding of the etching process. The etching of sapphire nanostructures is then studied using single and multilayer masks with Cl2-based chemistry. The fabrication results show that using the multilayer mask is an effective method for sapphire nanostructure fabrication, increasing the maximum etching depth from 25 to 230 nm for a ninefold improvement. To further validate the optical properties of fabricated sapphire nanostructures, the antireflection effects have been characterized. This work indicates that applying the multilayer mask can increase the etching depth of sapphire nanostructures, which can find applications in thin-film optics, optoelectronic devices, and composite windows.

Document Details

Document Type
Pub Defense Publication
Publication Date
Oct 30, 2019
Source ID
10.1116/1.5119388

Entities

People

  • Chih-Hao Chang
  • I-te Chen
  • Yi‐An Chen

Organizations

  • Army Research Office
  • National Science Foundation
  • North Carolina State University

Tags

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Nanofabrication and Microfabrication.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene