Controlling interdependent meso-nanosecond dynamics and defect generation in metal 3D printing

Abstract

Laser powder bed fusion is an additive manufacturing technique that laser-melts powder layer by layer to build a three-dimensional (3D) part. Khairallah et al. used experiments and a multiphysics model to determine the origin of the melt spatter and defect formation that degrade the properties of built parts (see the Perspective by Polonsky and Pollock). Informed modulation of laser power is important to avoid disturbing the powder bed and creating laser shadowing. This reduces pore formations and leads to more uniform properties of 3D-printed parts.

Document Details

Document Type
Pub Defense Publication
Publication Date
May 08, 2020
Source ID
10.1126/science.aay7830

Entities

People

  • Aiden Martin
  • Alexander M. Rubenchik
  • Andrew T. Anderson
  • Edwin J Schwalbach
  • Gabe Guss
  • Jonathan R.I. Lee
  • Joshua Hammons
  • Kevin Chaput
  • Manyalibo J Matthews
  • Megna N Shah
  • Michael G Chapman
  • Michael H Nielsen
  • Nicholas P Calta
  • Saad A Khairallah
  • T M Willey
  • Wayne E. King
  • Y Morris Wang

Organizations

  • Air Force Research Laboratory
  • Argonne National Laboratory
  • Lawrence Livermore National Laboratory
  • National Nuclear Security Administration
  • United States Department of Energy
  • Washington State University

Tags

Readers

  • Manufacturing Engineering.
  • Surface Engineering/Surface Coating Technology.
  • Systems Analysis and Design

Technology Areas

  • Directed Energy