Strength and Fracture Resistance of Amorphous Diamond-Like Carbon Films for MEMS

Abstract

The mechanical strength and mixed mode I/II fracture toughness of hydrogen-free tetrahedral amorphous diamond-like carbon (ta-C) films, grown by pulsed laser deposition, are discussed in connection to material flaws and its microstructure. The failure properties of ta-C were obtained from films with thicknesses 0.5–3 μm and specimen widths 10–20 μm. The smallest test samples with 10 μm gage section averaged a strength of 7.3±1.2 GPa, while the strength of 20-μm specimens with thicknesses 0.5–3 μm varied between 2.2–5.7 GPa. The scaling of the mechanical strength with specimen thickness and dimensions was owed to deposition-induced surface flaws, and, only in the smallest specimens, RIE patterning generated specimen sidewall flaws. The mode I fracture toughness of ta-C films isKIc=4.4±0.4 MPam, while the results from mixed mode I/II fracture experiments with cracks arbitrarily oriented in the plane of the film compared very well with theoretical predictions.

Document Details

Document Type
Pub Defense Publication
Publication Date
Jan 01, 2009
Source ID
10.1155/2009/204281

Entities

People

  • I. Chasiotis
  • K. N. Jonnalagadda

Organizations

  • Air Force Office of Scientific Research
  • Johns Hopkins University
  • University of Illinois Urbana–Champaign

Tags

Fields of Study

  • Materials science

Readers

  • Combustion Dynamics and Shock Wave Physics.
  • Materials Science (Mechanical Engineering).
  • Nanofabrication and Microfabrication.

Technology Areas

  • Directed Energy
  • Directed Energy - Pulsed-Laser Deposition