Material extrusion additive manufacturing of dense pastes consisting of macroscopic particles

Abstract

Additive manufacturing of dense pastes, those with greater than 50 vol% particles, via material extrusion direct ink write is a promising method to produce customized structures for high-performance materials, such as energetic materials and pharmaceuticals, as well as to enable the use of waste or other locally available particles. However, the high volume fraction and the large sizes of the particles for these applications lead to significant challenges in developing inks and processing methods to prepare quality parts. In this prospective, we analyze challenges in managing particle characteristics, stabilizing the suspensions, mixing the particles and binder, and 3D printing the pastes.

Document Details

Document Type
Pub Defense Publication
Publication Date
Aug 03, 2022
Source ID
10.1557/s43579-022-00209-1

Entities

People

  • Alexandra Dobbs
  • Alexandra Marnot
  • Blair K Brettmann

Organizations

  • Defense Threat Reduction Agency
  • National Aeronautics and Space Administration
  • National Science Foundation
  • Office of Naval Research
  • United States Department of Education

Tags

Fields of Study

  • Materials science

Readers

  • Manufacturing Engineering.
  • Nanocomposite Materials Science
  • Reinforced Composite Materials