Formulation of a Model Resin System for Benchmarking Processing-Property Relationships in High-Performance Photo 3D Printing Applications

Abstract

A well-defined resin system is needed to serve as a benchmark for 3D printing of high-performance composites. This work describes the design and characterization of such a system that takes into account processability and performance considerations. The Grunberg–Nissan model for resin viscosity and the Fox equation for polymer Tg were used to determine proper monomer ratios. The target viscosity of the resin was below 500 cP, and the target final Tg of the cured polymer was 150 °C based on tan-δ peak from dynamic mechanical analysis. A tri-component model resin system, termed DA-2 resin, was determined and fully characterized. The printed polymer exhibited good thermal properties and high mechanical strength after post-cure, but has a comparatively low fracture toughness. The model resin will be used in additive manufacturing of fiber reinforced composite materials as well as for understanding the fundamental processing–property relationships in light-based 3D printing.

Document Details

Document Type
Pub Defense Publication
Publication Date
Sep 16, 2020
Source ID
10.3390/ma13184109

Entities

People

  • Giuseppe R Palmese
  • Jianwei Tu
  • Kamran Makarian
  • Nicolas Javier Alvarez

Organizations

  • United States Army Research Laboratory

Tags

Fields of Study

  • Materials science

Readers

  • Manufacturing Engineering.
  • Polymer Science and Engineering.
  • Theoretical Analysis.