ULTRASONIC WELDING OF REFRACTORY METALS

Abstract

An investigation was initiated to determine the ultrasonic welding machine settings required and to evaluate the properties of welds produced in Nb-10Mo-10Ti and Mo-0.5Ti alloys, and W. The physical and mechanical properties of these materials were tabulated. An empirical formula was used to estimate the minimum electrical energy required to weld each of these materials for welding intervals of 0.2, 0.3, and 0.5 sec. Two methods available for determining the proper clamping force include the weld nugget pullout test and the temperature rise in the weld zone. Preliminary measurements were made of the temperature rise in the weld zone by welding a thermocouple of a coupon of 0.011-in. Mo-0.5 Ti alloy and a no. 40-gage constantan wire with a power level of 1200w applied for 0.6 sec. The optimum clamping force was at or below the 300- to 400-lb. region, which was confirmed by the weld nugget peel test. A sonotrode tip of Astroloy (a Ni alloy) machined to a 3-in. radius was used.

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Document Details

Document Type
Technical Report
Publication Date
Jun 05, 1961
Accession Number
AD0258637

Entities

People

  • C. R. Frownfelter

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Alloys
  • Bonding
  • Contracts
  • Ductility
  • Electric Power
  • Government Procurement
  • High Temperature
  • Materials
  • Mechanical Properties
  • Metals
  • Physical Properties
  • Refractory Metals
  • Spot Welding
  • Transition Temperature
  • Ultrasonic Welding
  • Welding
  • Welds

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Thermal Physics or Thermal Science.