DEVELOPMENT OF DIODE MICROELEMENTS

Abstract

THE TASK OF PREPARING DIODES TO MEET THE OBJECTIVES OF THE MICRO-MODULE PROGRAM WAS CENTERED AROUND FOUR BASIC DIODE TYPES: GENERAL-PURPOSE GERMANIUM DIODES (F-1), DIFFUSED SILICON COMPUTER DIODES (F-2), SILICON JUNCTION ZENER DIODES (G), AND SILICON-ALLOY VARIABLE-CAPACITANCE DIODES (H). SPECIFICATIONS WERE PREPARED FOR EACH GROUP, DELINEATING THE ELECTRICAL, MECHANICAL AND ENVIORNMENTAL PERFORMANCE REQUIREMENTS NECESSARY FOR A COMPLETE EVALUATION OF THE DIODES. THE F-1 DIODES WERE CONSTRUCTED BY BONDING A FINE GOLD WIRE TO A GERMANIUM PELLET. THE PELLET WAS CLEANED AND THE JUNCTION COATED WITH A PROTECTIVE SILICONE RESIN. THE DEVICE WAS THEN MOUNTED ON THE METALLIZED CERAMIC WAFER AND SOLDERED TO A METAL CAP. FOLLOWING THIS, THE TOP CAP WAS ULTRASONICALLY SEALED, PROVIDING THE SECOND DIODE ELECTRODE. THE DIODE MICROELEMENT WAS THEN TESTED FOR HERMETICITY, AND AGED AND INSPECTED FOR ELECTRICAL AND MECHANICAL PROPERTIES. PROTOTYPE AND FINAL-GRADE F-2, SILICON DIFFUSED DIODES FEATURED A SURFACE PASSIVATION TREATMENT. THE F-2 DIODE PROGRAM WAS COMPLETED SATISFACTORILY. THE F-2 AND GROUP II DIODES WERE PROCESSED FROM SILICON PELLETS. AFTER THE PROCESSES OF BONDING THE BEADS AND BAKING, THE PELLETS WERE SUBJECTED TO SURFACE-PASSIVA TING TREATMENT AND HIGH-TEMPERATURE AGING. THE DIODES WERE THEN MOUNTED ON METALLIZED WAFERS AND THE ELECTRICAL AND MECHANICAL PROPERTIES OF THE DEVICES WERE DETERMINED. THE PREPARATION OF TYPE G REGULATOR DIODES WAS DISCONTINUED

Document Details

Document Type
Technical Report
Publication Date
Mar 17, 1958
Accession Number
AD0260114

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Diodes
  • Germanium
  • High Temperature
  • Mechanical Properties
  • Metalloids
  • Resins
  • Silicon
  • Silicon Alloys
  • Silicone Plastics
  • Varactor Diodes
  • Zener Diodes

Fields of Study

  • Materials science

Readers

  • Electrical Engineering
  • Semiconductor Device Technology
  • Surface Engineering/Surface Coating Technology.