FEASIBILITY DEMONSTRATION OF PYROLYTIC GRAPHITE COATED NOZZLES

Abstract

The objective of this program is to demonstrate the feasibility of pyrolytic graphite coatings for use in uncooled solid propellant rocket nozzles (in a size range of use for practical propulsion units) under very severe operating conditions. In prior work, the excellent serviceability of pyrolytic graphite coatings in 1/2-inch diameter nozzles was demonstrated with propellants having flame temperatures from 5500F to 6500F. In current work, nozzles of 1.1- inch and 2.3-inch diameter are to be tested with a 6550F propellant. This report describes the work of the third quarter of this program. Improvements were made in preparing crack-free sub-scale coated inserts. Flaw-free coatings as thick as 54 mils were prepared. Application of this improved art to full- scale inserts is underway. Stress analysis indicated the merit of alternate substrate materials and deposition work with these is underway. A successful 35-second sub-scale firing was made but during a 60-second firing discrete coating losses were observed. In the first full-scale motor firing excessive erosion was observed from a coating containing a known separation. This behavior was analogous to early sub-scale experience.

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Document Details

Document Type
Technical Report
Publication Date
Nov 25, 1964
Accession Number
AD0608721

Entities

People

  • James D. Batchelor

Organizations

  • ARCO

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Air Force Facilities
  • California
  • Composite Materials
  • Contracts
  • Demonstrations
  • Engineering
  • Maryland
  • New Mexico
  • New York
  • North Carolina
  • Rocket Engines
  • Standards
  • Stress Analysis
  • Tensile Stress
  • United States
  • Virginia

Fields of Study

  • Physics

Readers

  • Internal Combustion Engine (ICE) Technology.
  • Materials Science and Engineering.
  • Surface Coatings Technology.