MICROBONDS FOR HYBRID MICROCIRCUITS

Abstract

The mechanical strengths (1) 0.001 inch A1 wire ultrasonically bonded to Au/Cr films on as-fired alumina, (2) 0.005 inch Au wire resistance welded to Au/Cr films on sapphire, (3) 0.002 inch Au wire resistance welded to Au/Cr films on beryllia, (4) 0.005 inch inch wire resistance welded to Au/Cr films on beryllia, (5) 0.001 inch A1 wire ultrasonically bonded to Au/Cr films on sapphire, (6) 0.002 inch A1 wire ultrasonically bonded to Au/Cr films on sapphire and (7) 0.002 inch A1 wire ultrasonically bonded to Au/Cr films on beryllia were evaluated. The reliability goal of an expected failure of no more than 3 bonds per thousand at the 90% confidence level was met for the no. 3 and 4 microbonds. Electrical resistance measurements demonstrated that all bonds completed to date met the contractual goal. Thermal aging tests indicated that a number of bond types met the contractual goal for a temperature of 125C, and of these all but one met the goal at 200C. Stack welded microbonds consisting of 0.002 in. Au-plated-Ni wire welded to Ni/Au/Cr films on alumina were completed and the maximum number of expected bond failures was 5 per thousand.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1966
Accession Number
AD0633723

Entities

People

  • A. R. Riben
  • S. L. Sherman

Tags

DTIC Thesaurus Topics

  • Bonding
  • Circuit Boards
  • Electronic Components
  • Electronics
  • Fabrication
  • Flip Chips
  • Materials
  • Printed Circuit Boards
  • Printed Circuits
  • Pulse Amplitude
  • Standards
  • Surface Roughness
  • Tensile Strength
  • Test And Evaluation
  • Test Fixtures
  • Transducers
  • Transistors

Fields of Study

  • Physics

Readers

  • Metallurgy
  • Surface Engineering/Surface Coating Technology.
  • Thin Film Deposition Science.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene
  • Microelectronics - Microelectromechanical Systems