MICROBONDS FOR HYBRID MICROCIRCUITS.

Abstract

The overall objective of the program was the development of reliable high yield processes for bonding fine wires of gold and aluminum to gold-chromium and aluminum films on various substrates such as alumina, sapphires, and oxidized silicon. Furthermore, techniques were to be developed and evaluated for fabricating Micro-Circuit Modules (MCM) stacks and joining standard flat-packs to multilayer circuit boards by means of resistance welding and for ultrasonically bonding of flip-chip transistors to gold-chromium films on as-fired alumina. Fine wire bonds of aluminum wire to aluminum films made by ultrasonic bonding were studied. Statistical analysis of the quality and reproducibility of these bonds is presented. Also, a summary of the results on the fine wire microbonds studied during the program is presented. The application of parallel gap welding to the fabrication of MCMs was demonstrated as a practical technique for prototype or limited production of MCMs. Welding of MCM stacks consisting of alumina, glazed alumina, Be0 and sapphire wafers were studied. The parallel-gap welding of flat-packs to multilayer wiring boards having surface layers of gold-nickel plated copper, gold plated nickel and alnifer conductors were studied. Statistical comparisons of the quality and reproducibility of these bonds are presented. The evaluation of a limited study of the mechanical quality and performance of ultrasonically bonded flip-chips is presented. (Author)

Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1967
Accession Number
AD0647464

Entities

People

  • A. R. Riben
  • S. L. Sherman

Organizations

  • United Aircraft Corporation

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Aluminum
  • Bonding
  • Chromium
  • Circuit Boards
  • Circuits
  • Flip Chips
  • Joining
  • Production
  • Reproducibility
  • Resistance Welding
  • Sapphire
  • Statistical Analysis
  • Welding

Readers

  • Integrated Circuit Design and Technology.
  • Metallurgy
  • Thin Film Deposition Science.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene