IRON AND IRON-CHROMIUM ALLOY SILICA REACTION STUDIES.

Abstract

This investigation is concerned with the chemical reactions that occur when iron and iron-chromium alloys, which are the basis for high strength steels, are held in contact with silica. The results show that the addition of chromium to the equilibrium system Fe-Si-C-O causes additional condensed phases to occur. Under reducing conditions, the phase iron-chromium spinel with composition between magnetite (FeO.Fe2O3) and chromite (FeO.Cr2O3) occurs. High Temperatures, 1550 and 1600C, led to the stability of silicate liquid at reducing conditions due to the melting of the spinel phase. This effect lowers the oxidation potential necessary to completely inhibit metal-silica interaction in the presence of chromium compared to pure iron. The general mechanism of metal transport across the mold-metal interface in silica refractory during the casting process is shown to involve liquid metal oxide formation, penetration and solution of the silica, precipitation of solid, complex oxides and finally the reduction of a portion of this oxide to metal. The beneficial effect of chromium in slowing these reactions is the promotion of solid phase formation, increased viscosity of the silicate liquid, decreased solution rate of silica and decreased rate of supply of catalyst ions to the primary reaction interface.

Document Details

Document Type
Technical Report
Publication Date
Nov 01, 1966
Accession Number
AD0655584

Entities

People

  • D. R. Muzyka
  • G. A. Colligan

Organizations

  • Dartmouth College

Tags

Communities of Interest

  • Materials and Manufacturing Processes

DTIC Thesaurus Topics

  • Alloys
  • Chemical Reactions
  • Chromium
  • Chromium Alloys
  • Ferrium
  • High Temperature
  • Iron
  • Liquid Metals
  • Liquids
  • Metal Oxides
  • Metals
  • Oxidation
  • Oxides
  • Phase
  • Solid Phases

Fields of Study

  • Materials science

Readers

  • Combustion science or combustion engineering.
  • Materials Science and Engineering.
  • Powder metallurgy of Titanium alloys.