DEVELOPMENT OF OPTICAL TOOLING BAR

Abstract

This report describes recent developments respecting two prototype optical tooling bars of bonded sandwich construction. The core material for the first bar was 'Hexcel' 5052-H39 aluminum alloy honeycomb core, 1/4 in. cell size, .003 in. foil gauge, density 6 lb. cu. ft. The second bar provided a unique application for a relatively new core material known commercially as 'Trussgrid.' This is a corrugated core, also of 5052-H39 aluminum alloy, 3/32 height, .002 in. foil gauge, density 5.7 lbs. cu. ft. possessing unique qualities such as: inherent strength and rigidity, ease of fabrication and machining to close tolerances. This core material facilitated a unique feature in the design of the second bar providing an integral bed way for the rails with resulting weight saving and fabrication advantages. Both bars have aluminum alloy facings and functionally, are an improvement over the original bar of extruded sections reinforced with side panels of phenolic honeycomb.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 1961
Accession Number
AD0677811

Entities

People

  • R. A. Kiehl

Organizations

  • General Dynamics

Tags

Communities of Interest

  • Air Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Aluminum Alloys
  • Assembly
  • Composite Materials
  • Construction
  • Fabrication
  • Honeycomb Cores
  • Integrals
  • Line Of Sight
  • Machining
  • Manufacturing
  • Materials
  • Materials Processing
  • Prototypes
  • Rigidity
  • Sandwich Construction
  • Weight

Fields of Study

  • Physics

Readers

  • Electrical Engineering
  • Manufacturing Engineering.
  • Reinforced Composite Materials