DEVELOPMENT OF LIGHTWEIGHT INSULATED FOOTWEAR

Abstract

The feasibility of producing the first generation of military lightweight insulated footwear using selected materials in a basic pull-on type construction in the weight range of 15-20 ounces per boot was demonstrated. The fabrication of the boots was achieved by two different approaches: (1) by conventional fabrication using the minimum possible number of components, (2) by integrally casting or expanding in place a boot of unified construction. Two prototypes of 50 pairs each were produced on a semi-production basis by conventional fabrication techniques. One prototype used expanded closed-cell polyethylene for upper insulation, the other used expanded closed-cell polyurethane from a millable gum for upper insulation. An additional prototype of 50 pairs was produced by the newly developed integrally casting technique using liquid polyurethane prepolymers. This technique of producing expanded polyurethane insulated footwear offers the greatest potential of meeting the requirements of a lightweight (15-20 ounces per boot), impermeable (water absorption maximum weight 5%), insulated (for service down to -20F) boots for up to two (2) hours of inactivity. The integrally cast expanded polyurethane footwear (18-20 ounces per boot), when new, approaches the insulative performance of the standard (black 40-43 ounces per boot) cold-wet boot, but may have reduced durability and service life.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1969
Accession Number
AD0695643

Entities

People

  • Joseph E. Assaf

Organizations

  • United States Army Soldier Systems Center

Tags

Communities of Interest

  • Human Systems

DTIC Thesaurus Topics

  • Alkenes
  • Biomedical And Dental Materials
  • Chlorides
  • Clothing
  • Construction
  • Fabrication
  • Fabrics
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Physical Properties
  • Plastics
  • Polymeric Films
  • Polyurethanes
  • Resilience
  • Resins
  • Standards

Readers

  • Materials Science
  • Polymer Science and Engineering.
  • Software Engineering

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems