THE PRODUCTION OF CASTINGS FROM ALUMINUM ALLOYS,

Abstract

In the solution of solidification problems the difference between the volume of solidified metal and the volume of the crust formed on the channel walls must be taken into account. This difference is attributed to the mech. interaction between the solid and liquid phases in which several solidified metal particles are washed down from the cooled surface. Quantitative appraisal of the difference can be established by the wash-down coefficient K which characterizes the relative rate of the crust growth in the moving metal stream. The coefficient is dimensionless, its values being 0-1. The relation between K and Re, Bi, and N (the Reynolds, Biot, and phase-transition nos., resp.) was established exptl. by using flows of Zn, Pb, Al and eutectic alloys of Zn-Pb and Al-Cu. Two exptl. methods are outlined to determine K. In the laminar flow regime, the wash-down of the solid phase from the cooled surface is insignificant. In the turbulent regime, the wash-down increases exponentially with Re. With an increase in the ratio N, Bi, K decreases rapidly towards O. At the crystallization temperature, the flow causes a wash-down of the crust which is 5-30 percent of the total metal solidified.

Document Details

Document Type
Technical Report
Publication Date
Aug 12, 1969
Accession Number
AD0698540

Entities

People

  • M. N. Galkin

Organizations

  • National Air and Space Intelligence Center

Tags

DTIC Thesaurus Topics

  • Alloys
  • Aluminum
  • Aluminum Alloys
  • Coefficients
  • Critical Temperature
  • Crystallization
  • Flow
  • Glass Transition Temperature
  • Laminar Flow
  • Liquid Phases
  • Metals
  • Phase
  • Phase Transformations
  • Solid Phases
  • Transition Temperature
  • Transitions

Readers

  • Materials Science and Engineering.
  • Mathematics or Statistics
  • Powder metallurgy of Titanium alloys.