Feasibility Study of Refractory-Base Weld-Backing Materials.

Abstract

The report describes the investigation of a promising weld-backing method where common, refractory-base mixtures are consolidated into expendable replica preforms of any required joint underside-contour by thermally responsive binders. Such preforms then serve as supporting cushions for the root bead, particularly during arc-side butt-joining operations. Ease of installation before welding and ready removal after welding help to promote simplification of welding cycle, whereas other capabilities of the backing include a mass production method of manufacture and survival of long-term storage with deterioration. In this investigation, the method was applied in conjunction with automatic GMA and GTA processes to the preparation of a series of longitudinal butt welds. Individual effects of operational parameters upon root-bead penetration behavior were explored with each of a wide variety of joint configurations. These were of mild- or low-alloy steel origin, either 1/4, 1/2, or 1 inch in thickness. In each case, fully penetrated deposits were obtained once suitable operational requirements had been established. (Author)

Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1970
Accession Number
AD0715856

Entities

People

  • George J. Snyder

Organizations

  • United States Army Research Laboratory

Tags

DTIC Thesaurus Topics

  • Alloys
  • Automatic
  • Engineering
  • Expendable
  • Feasibility Studies
  • Low Alloy Steels
  • Mass Production
  • Materials
  • Production
  • Production Engineering
  • Production Management Methods
  • Productivity
  • Steel
  • Survival

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