Effective Tooling Designs for Production of Precision Forgings.

Abstract

The aim of the two-phase program is to demonstrate that nonsymmetric rib-and-web type configurations can be hot forged to precision dimensions with better die life through the use of reinforcing components surrounding the die inserts. Efforts consisted of (1) a review of the literature on precision forging where die breakage has been a problem, (2) visits to five leading forging companies active in precision forging and companies active in Government-sponsored research on forging, (3) selection of a part configuraiton for design, (4) analytical modeling studies of stress distribution in the die assembly, (5) developing the preform design through the use of Plasticine and hard plastic dies, (6) conducting forging trials in model dies instrumented with strain gages, and (7) conducting hot forging trials on aluminum, AISI 4340 steel, and Inconel 718 alloys in Battelle's 2500-ton press. (Author)

Document Details

Document Type
Technical Report
Publication Date
Jun 01, 1972
Accession Number
AD0745991

Entities

People

  • Fred A. Simonen
  • James R. Becker
  • James R. Douglas

Organizations

  • Battelle Memorial Institute

Tags

DTIC Thesaurus Topics

  • Aluminum
  • Assembly
  • Assembly Lines
  • Gages
  • Governments
  • Literature
  • Manufacturing
  • Mass Production
  • Precision
  • Production
  • Strain Gages

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Reinforced Composite Materials
  • Software Engineering