Lightweight Gearbox Composite Case. Phase 2

Abstract

The machining, static testing and dynamometer testing of a boron- glass-epoxy composite material gearcase have been performed. A static deflection test was carried out to simulate the maximum case loading. A 12,000 lb load was applied to the main drive gear bearing support by means of a hydraulic ram. The composite case showed 16% less deflection at the front face and 11% less deflection at the support than a previous magnesium case. The composite case also showed less radial translation of the main bore than the magnesium case; 26% less at the support and 14% less at the front face. A ten-hour dynamometer test was completed at 5,500 horsepower and 150,000 in. lbs. propeller shaft moment and it was concluded that the stiffness of the composite material front gear case was adequate in reacting the imposed loads to maintain proper gear and bearing alignment.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1971
Accession Number
AD0753855

Entities

People

  • W. N. Holcomb

Organizations

  • General Motors

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Bearings
  • Composite Materials
  • Computers
  • Cutting Tools
  • Drilling
  • Drills
  • Dynamometers
  • Elements
  • Engineering
  • Epoxy Composites
  • Frequency
  • Gear Teeth
  • Materials
  • Propeller Shafts
  • Reduction Gears
  • Test Sets
  • Tools

Readers

  • Aerodynamics/Aeronautics.
  • Structural Health Monitoring of Composite Structures.
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).