Evaluation of Gears Manufactured by Roll Forming

Abstract

The purpose of the research effort was to evaluate the fatigue strengths of spur gears produced by two representative roll-forming processes in comparison with those manufactured by conventional forging methods. The two forming processes tested included roll forming, wherein continuous spline-like teeth are rolled on a long solid bar which is subsequently sliced up into individual gear blanks, and a roll-generating process, in which individual blanks are prehobbed and then rolled to finished blank size. Both forming methods produced gear blanks which were within 0.007 inch of finished gear size. On the basis of both single-tooth and dynamic fatigue tests conducted on a limited number of test specimens, the roll-formed gears exhibited fatigue strengths which are essentially equal to the fatigue strength of gears produced by conventional means.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1972
Accession Number
AD0758466

Entities

People

  • Harold K. Frint

Organizations

  • United Technologies Corporation

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aircrafts
  • Cold Working
  • Crystal Structure
  • Data Analysis
  • Dynamic Tests
  • Fatigue Tests (Mechanics)
  • Gear Teeth
  • Geometry
  • Grain Size
  • Load Distribution
  • Manufacturing
  • Materials
  • Standards
  • Static Tests
  • Test And Evaluation
  • Test Facilities
  • Tooth Diseases

Fields of Study

  • Materials science

Readers

  • Gender and Food Studies
  • Manufacturing Engineering.
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).