THE EFFECT OF PROCESSING VARIABLES ON STRESS-CORROSION CRACKING IN 9NI-4CO STEEL ALLOY.

Abstract

Since all current aircraft strctural steels exhibit some degree of stress-corrosion cracking (SCC), the recently developed steels, HP 9-4-30 and HP 9-4-45, were investigated to define their limits of stress-corrosion susceptibility or immunity. Stress-corrosion testing variables included HP 9-4-30 Martensite (220/240 KSI), HP 9-4-45 Martensite (260/280 KSI), and HP 9-4-45 Bainite (260/280 KSI); normal and severe grinding and drilling, flash and fusion welding, stress relief, 400 F service exposure, shot-peening, and cadmium-plating. Effects of microstructures, pre-existing cracks, surface conditions, and residual stresses (X-ray diffraction) were determined. HP 9-4-30 Martensite was immune to SCC in the as-heat-treated, H. T. (heat treated) and ground, H. T. and drilled, H. T. and shot-peened, and H. T. and cadmium-plated conditions, but was susceptible in the H. T. and severely ground, H. T. and severely drilled, H. T. and fusion-welded, and H. T. and pre-cracked conditions. The SCC threshold for tempered martensite was above 205 KSI and between 90 and 120 KSI for untempered martensite. HP 9-4-45 Martensite was very susceptible to SCC for all variables tested, except shot-peening (immune). The cadmium-plated condition was the most susceptible. The SCC threshold for tempered martensite was between 89 and 127 KSI. HP 9-4-45 Bainite was immune to SCC in the as-heat-treated, H. T. and shot-peened, and flash welded and H. T. conditions, but susceptible in the H. T. and cadmium-plated, and H. T. and pre-cracked conditions. Severe grinding and severe drilling conditions contained SCC only in the martensenic surface layer.

Document Details

Document Type
Technical Report
Publication Date
Dec 01, 1966
Accession Number
AD0810834

Entities

People

  • Charles H. Avery
  • Morgan Sinclaire
  • Richard V. Turley

Organizations

  • Douglas

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Corrosion
  • Fusion Welding
  • Martensite
  • Residual Stress
  • Shot Peening
  • Steel
  • Stress Corrosion
  • Stress Corrosion Cracking
  • Stresses
  • Surface Properties
  • X Rays
  • X-Ray Diffraction

Fields of Study

  • Materials science

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