A PRODUCTION PROCESS FOR LARGE SOLID MOTOR CASES, INTERNAL ROLL-EXTRUDED.

Abstract

The purpose of the program was to establish the internal roll-extrusion process and demonstrate the advantages of this technique for fabrication of one-piece large-diameter SRM motor cases. It was also intended to evaluate the response of two steel alloys (D6aC and HP 9-4) to this process. Each alloy required subscale evaluation prior to full-scale fabrication. The HP 9-4 subscale study required determination of welding parameters and roll-extrusion of a 120-in.-diameter ring. The full-scale diameter ring of heat treated 2-in.-thick plate, roll-extruding it in three cold reduction passes to a 135-in.-high 120-in.-diameter cylinder, machining the end joints, and hydrotesting it at 975 psig. The D6aC subscale study used two 120-in.-diameter forged rings to establish roll-extruding parameters. The full-scale study, using those parameters and two 44-in.-high forged rings, roll-extruded two full-length 120-in.-diameter cylinders to 135-in. height in seven and five passes each, machined the end joints, and hydrotested these completed SRM cases to 975 psig. (Author)

Document Details

Document Type
Technical Report
Publication Date
May 01, 1968
Accession Number
AD0835224

Entities

People

  • Jerome E. Gott
  • John M. Lynch

Tags

Communities of Interest

  • Materials and Manufacturing Processes

DTIC Thesaurus Topics

  • Assembly
  • Diameters
  • Extrusion
  • Fabrication
  • Machining
  • Manufacturing
  • Material Forming Processes
  • Production
  • Subtractive Fabrication
  • Test And Evaluation

Fields of Study

  • Materials science

Readers

  • Aerosol Science/Aerosol Physics
  • Metallurgy