Cold Welding Research. Phase 1 Report

Abstract

The purpose of the research was to (1) study the behavior of contact resistance in air and in vacuum, and (2) determine if the stress levels on a small experimental contactor were sufficient to induce cold welding in vacuum. In each case the following metals were considered: aluminum, copper, stainless steel, and tungsten carbide. The experimental results show that an ion-pumped vacuum system can be successfully employed to remove physically absorbed contaminants which would otherwise lower the probability of successful electrical contact. By analyzing high-speed motion pictures, and employing the theory of elastic deformation, it was shown that the impact forces of the contacts were high enough to deform the substrate which supports the surface oxide layer. The copper on copper contact was observed to cold weld in vacuum. Adhesion of the stainless steel and copper contact was also observed in vacuum.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 1969
Accession Number
AD0847134

Entities

People

  • Duncan B. Sheldon
  • Wayne T. Picciano

Tags

Communities of Interest

  • Advanced Electronics
  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Aluminum
  • Cameras
  • Cold Welding
  • Contracts
  • Metals
  • Motion Picture Cameras
  • Motion Picture Photography
  • Motion Pictures
  • Photographic Equipment
  • Photographs
  • Photography
  • Pumps
  • Simulations
  • Tungsten Carbides
  • Ultraviolet Radiation
  • Yield Strength

Readers

  • Metallurgy
  • Systems Analysis and Design
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).