Investigation to Determine the Feasibility of Detecting Impending Metal Fatigue Failure through Use of an Inductive Sensing Device

Abstract

The program is concerned with the evaluation and development of a sensing system to detect surface and near-surface flaws in material, specifically to detect early fatigue damage. This system shows great promise in that a signal is detected at a significant time before failure, and the amplitude of the signal increases with further damage. Samples have been fatigue-cycled up to 5,000,000 cycles, and signals were observed as early as 38% of fatigue life, average results showing signals between 70-80%. These studies were performed using aluminum, steel, and Inconel, and the results show essentially the same sensitivity of these materials. Intensive metallographic and microanalytic studies were performed in order to define the particular phenomenon responsible for the signal. Micro-cracks definitely proved to be responsible for the signal, and thus the sensitivity of the system was evaluated.

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Document Details

Document Type
Technical Report
Publication Date
Feb 01, 1970
Accession Number
AD0871155

Entities

People

  • George G. Moross

Tags

Communities of Interest

  • Energy and Power Technologies
  • Sensors
  • Space

DTIC Thesaurus Topics

  • Aircrafts
  • Airframes
  • Detection
  • Detectors
  • Electron Microscopes
  • Electron Microscopy
  • Fatigue Life
  • Fatigue Tests (Mechanics)
  • Materials
  • Measurement
  • Microscopes
  • Microscopy
  • New York
  • Optical Detectors
  • Scanning Electron Microscopy
  • Sensitivity
  • Test And Evaluation

Fields of Study

  • Engineering

Readers

  • Educational Psychology
  • Materials Science (Mechanical Engineering).
  • Radar Systems Engineering.