Evaluation of Advanced Gear Materials for Gear Boxes and Transmissions

Abstract

Helicopter transmission gear materials are selected mainly for their strength. Sliding behavior is normally improved by hardening the surfaces of the gears. However, pitting and spalling may occur to limit the performance of the transmission, under conditions which are not severe enough to cause tooth breakage. In the search for more reliable gear materials, the VASCO-X2 high hot hardness tool steel had previously demonstrated the capability of carrying 2.40 times the design load for 10 million cycles without evidence of pitting or spalling. Further, there was evidence that the VASCO-X2 test gears developed a protective surface layer on the working tooth under operating loads. The current test program consisted of rotating load tests on gear specimens with a tooth geometry designed to achieve pitting and spalling. VASCO-X2 (.24 carbon) high hot hardness tool steel gears, when tested against basline gears of AISI 9310 (AMS 6260) aircraft gear steel, demonstrated a 30-percent greater load carrying capability. A protective surface layer appeared to form on the VASCO-X2 gears lowering critical temperatures during operation.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1970
Accession Number
AD0881061

Entities

People

  • A. J. Lemanski
  • J. P. Albert

Organizations

  • Boeing Rotorcraft Systems

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Space

DTIC Thesaurus Topics

  • Abstracts
  • Aircrafts
  • Chemistry
  • Data Analysis
  • Failure Mode And Effect Analysis
  • Fatigue Tests (Mechanics)
  • Gears
  • Geometry
  • Hardness
  • Helicopters
  • Materials
  • Measurement
  • Payload
  • Statistical Analysis
  • Steel
  • Test And Evaluation
  • Tool Steel

Readers

  • Aerospace Engineering
  • Materials Science and Engineering.