SST Technology Follow-on Program-Phase II. Development and Evaluation of the Aluminum-Brazed Titanium System. Volume III. Scale-Up Technology.

Abstract

Aluminum-brazed titanium honeycomb sandwich panels for the SST prototype were limited to light-gage face skins and constant panel depths. A major objective of the Phase II DOT/SST technology follow-on program was to expand the technology for design and fabrication of structural brazed panels. Specific objectives were: (a) demonstrate practicality of producing panels in a broader range of configuration and load-carrying capacity, (b) extend capabilities for wedge structure, and (c) develop ability to build a complex design flight service component. Techniques were developed in this program to braze panels to final geometry (net size). One hundred thirty panel brazements were completed, ranging up to 32 in. wide by 92 in. long, with nominal skin gages from 0.016 to 0.150 in., and depths up to 3 in. Manufacturing problems with panel edge contamination, braze voids and faying-surface joints were resolved satisfactorily. Objectives were achieved by successful fabrication and test of (a) simulated wing panels capable of sustaining 30,000 lb/in. end loads, (b) wedge shape panel assemblies, and (C) airplane control surface hardware suitable for service testing. Fabrication technology for single- and double-layer acoustic structure was also demonstrated. Recommendations are provided for further improvement in full-scale panel design and fabrication. (Author)

Document Details

Document Type
Technical Report
Publication Date
May 01, 1974
Accession Number
AD0920796

Entities

People

  • D. T. Lovell
  • R. Q. Taylor
  • S. D. Elrod

Organizations

  • Boeing

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aircrafts
  • Airplanes
  • Aluminum
  • Assembly
  • Control Surfaces
  • Fabrication
  • Manufacturing
  • Mechanical Structure
  • Payload
  • Sandwich Panels
  • Surfaces
  • Titanium

Readers

  • Metallurgy
  • Structural Dynamics.
  • Structural Health Monitoring of Composite Structures.