Utilization of Additive Manufacturing for Aerospace Heat Exchangers

Abstract

Additive manufacturing is rapidly being explored as a means to achieve new design paradigms while enabling an effective means for production. A particular field of interest is heat exchangers. Through additive manufacturing, this family of components can be produced more directly as opposed to the traditional manufacturing and assembly techniques used to create heat exchangers. Based on this, research was conducted at the Applied Research Laboratory and the Center for Innovative Materials Processing through Direct Digital Deposition at The Pennsylvania State University to determine the viability of additive manufacturing for producing aerospace heat exchangers for naval air platforms. This report considers various heat exchanger types and designs, designs that may be applicable to additive manufacturing, conceptualization of a design for a liquid-gas heat exchanger that may be produced using additive manufacturing techniques, a manufacturing demonstration of such a design, and the evaluation of the heat dissipation characteristics of the notional heat exchanger.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Feb 29, 2016
Accession Number
AD1010878

Entities

People

  • A. Rowen
  • C. Dickman
  • K. Meinert
  • R. Martukanitz
  • Z. Gobetz

Organizations

  • Pennsylvania State University

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Sensors
  • Space

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Assembly
  • Computational Fluid Dynamics
  • Construction
  • Fabrication
  • Fluid Dynamics
  • Fluid Flow
  • Heat Exchangers
  • Heat Transfer
  • Heat Transfer Devices
  • Manufacturing
  • Materials
  • Materials Processing
  • Selective Laser Melting
  • Selective Laser Sintering
  • Specific Heat
  • Test And Evaluation

Fields of Study

  • Engineering

Readers

  • Combustion and Flow Dynamics.
  • Integrated Circuit Design and Technology.
  • Systems Analysis and Design

Technology Areas

  • Space
  • Space - Hall-Effect Thruster