The First Static and Dynamic Analysis of 3-D Printed Sintered Ceramics for Body Armor Applications

Abstract

Traditional manufacturing of ceramics used for ballistic impact protection presents limitations of long lead times, fabrication of complex geometries, and expensive components. Ceramic 3-D printing offers engineering-grade ceramic components in approximately 90 less time than traditional ceramics. Typical turnaround can be in days, instead of weeks, depending on the complexity of the part. This not only allows for faster time to market, but also allows for more iterations during the design process, resulting in a better end product. Additionally, 3-D printed parts can have a higher degree of complexity for weight reduction while saving on the cost of the part because of the reduction in material used. The US Army Research Laboratory collaborated with HotEnd Works, LLC, of Oberlin, Ohio, to evaluate sintered alumina tiles produced by 3-D printing methodology. This report examines the static and quasi-static parameters (including density, hardness, and fracture strength) and semi-infinite penetration performance of 3-D printed sintered alumina. These results are compared with traditionally sintered alumina.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2016
Accession Number
AD1017187

Entities

People

  • Benjamin Becker
  • Christopher S. Meredith
  • Jeffrey Swab
  • Tyrone L. Jones

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Armor
  • Assembly
  • Body Armor
  • Ceramic Matrix Composites
  • Fabrication
  • Failure Mode And Effect Analysis
  • Geometry
  • Manufacturing
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Military Research
  • Test Methods
  • Three Dimensional
  • Transient Response Analysis

Fields of Study

  • Materials science

Readers

  • Life Cycle Cost Analysis
  • Reinforced Composite Materials
  • Systems Analysis and Design