Solvent-Based Self-Healing Epoxy Materials

Abstract

Epoxy resins have a variety of applications in the automobile, aerospace, and adhesives industries. Within the past decade, White and coworkers have designed self-healing materials employing a ring-opening metathesis polymerization (ROMP) reaction between embedded microcapsules containing dicyclopentadiene monomer and wax-protected Grubbs catalyst in an epoxy resin matrix.1 This system has many limitations such as catalyst availability and cost, environmental toxicity, and stability. To overcome some of these limitations, a simple, one-component system based on common organic solvents has recently been developed, eliminating the need for the catalyst which was previously required for self-healing to be observed. Early reports of crack healing in an epoxy resin required high temperature conditions for healing to occur.2 This observed healing after fracture of the virgin material was due to molecular diffusion and reaction of residual functionality during subsequent heating of the material above its glass transition temperature.3-5 Solvent addition is also responsible for some reports of healing, i.e. ethanol and methanol were used to seal the cracks of thermoplastic polymers under high temperature conditions.6 The invoked healing mechanism involved wetting of the polymer surface and swelling of the bulk polymer material, which led to chain interlocking across the crack plane and recovery of virgin mechanical properties. More recent research has explored the effects of tetrahydrofuran (THF) in epoxy-amine polymerizations.7-9 Thus far, there has been no record of using solvents to autonomically heal cracks in thermoset materials at ambient temperatures. Our objective in this work is to demonstrate that crack damage in epoxy-based thermosets can be healed autonomically with organic solvents, preventing further crack propagation, and recovering the materials original properties.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2008
Accession Number
AD1024518

Entities

People

  • David A. Delafuente
  • Jeffrey S. Moore
  • Mary M. Caruso
  • Nancy Sottos
  • Scott R. White
  • Victor Ho

Organizations

  • University of Illinois Urbana–Champaign

Tags

Communities of Interest

  • Air Platforms
  • Space

DTIC Thesaurus Topics

  • Anhydrides
  • Biomedical And Dental Materials
  • Chemical Engineering
  • Chemical Synthesis
  • Chemistry
  • Encapsulation
  • Epoxy Resins
  • Materials
  • Materials Science
  • Mechanical Properties
  • Microcapsules
  • Organic Chemistry
  • Organic Solvents
  • Resins
  • Thermosetting Plastics

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Polymer Science and Technology
  • Surface Coatings Technology.

Technology Areas

  • Space