Investigation of Hall Effect Thruster Channel Wall Erosion Mechanisms

Abstract

This work investigates the erosion of insulating materials by an incident plasma. In particular, the work looks to understand the impact of the material microstructure and mechanical stress on the erosion mechanisms. The results of this work provide five distinct contributions to the understanding of plasma-induced erosion. The first contribution of this work is the creation of a 3D raytracing model of plasma erosion of a heterogeneous composite material. The eroded channel wall of the AFRL/UM P5 is studied via SEM microscopy and XPS spectrometry. The details of the composition of the M26 borosil composite are explored with detailed SEM images. The second contribution of this work is the creation of a thermo-mechanical model that predicts thermo-mechanical stresses for reasonable estimates of plasma heat-flux to the walls and experimentally measured temperature ranges for multi-kW HETs. The thermo-mechanical modeling provides estimates of the range of thermo-mechanical stresses it is reasonable to expect in kW-class HETs. The third contribution of this work is the development of a hypothesis, called the Strain Relief Hypothesis (SRH), is proposed to potentially explain the development of the anomalous erosion ridges in HETs. The theory behind the hypothesis is explained and the governing equations are derived. The fourth contribution of this work is the design and execution of an experiment to test the effect of mechanical stress on the surface features developed during plasma erosion. The experiment is also designed specifically to test the SRH. The fifth contribution of this work is the development of two models that explain the observed development of surfaces for each material in the stressed erosion experiment.

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Document Details

Document Type
Technical Report
Publication Date
Aug 02, 2016
Accession Number
AD1025707

Entities

People

  • Aaron M. Schinder

Organizations

  • Georgia Tech

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Ceramic Materials
  • Composite Materials
  • Electric Propulsion
  • Electron Emission
  • Geometry
  • Hall Thrusters
  • Material Degradation Processes
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Measurement
  • Microscopes
  • Modulus Of Elasticity
  • Molecular Dynamics
  • Propulsion Systems
  • Surface Roughness
  • Temperature Gradients

Readers

  • Aerospace Propulsion Engineering.
  • Powder metallurgy of Titanium alloys.
  • Theoretical Analysis.

Technology Areas

  • Microelectronics
  • Space
  • Space - Hall-Effect Thruster