THE COMBINED EFFECTS OF STRESS CONCENTRATION AND TENSILE STRESSES FROM AUTOFRETTAGE ON THE LIFE OF PRESSURE VESSELS

Abstract

Thick walled pressure vessels are often hydraulically or mechanically overstrained in order to impart favorable near bore residual compressive hoop stresses in an attempt to enhance fatigue life. As a result of imparting these favorable near bore compressive stresses, self-compensating tensile residual stresses result, which in some case can be detrimental. In the early stages of development of each system, multiple full size vessels are hydraulically fatigue tested and a safe life is determined. Recent developments have pushed these vessels into longer years of service. In some cases, this has caused unanticipated field issues and resulted in field service lives that are less than the original safe lives. These service issues have several common threads which link them together including; tensile residual stresses from autofrettage, outside diameter stress concentration effects including features designed into the vessel as well as unanticipated effects from inadequate material quality, and long term effects from corrosion and pitting. This paper will present several case studies which will identify the cause of the reduced lives and propose corrective action.

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Document Details

Document Type
Technical Report
Publication Date
Feb 22, 2017
Accession Number
AD1027591

Entities

People

  • E. Troiano
  • G. N. Vigilante
  • J. H. Izzo
  • L. B. Smith

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Abstracts
  • Autofrettage
  • Case Studies
  • Corrosion
  • Diameters
  • Electron Microscopy
  • Engineering
  • Fatigue Life
  • Hydrogen
  • Materials
  • Pressure Vessels
  • Residual Stress
  • Residuals
  • Stress Concentration
  • Stress Corrosion
  • Stresses
  • Tensile Stress

Readers

  • Educational Psychology
  • Mechanical Engineering/Mechanics of Materials.
  • Structural Health Monitoring of Composite Structures.