Non-chromate Passivation for LHE ZnNi

Abstract

Missouri University of Science and Technology (Missouri S and T) collaborated with Dipsol of America (Dipsol) and Boeing Research and Technology (BR and T) to develop and evaluate low contact resistance passivation layers for Department of Defense electrical system components. Specifically, the team examined five different types of passivation layers that were free of hexavalent chromium for low hydrogen embrittlement (LHE) ZnNi coatings. Passivations included a trivalent chromium passivation (TCP or Cr(III)), a Co-Free TCP, and a Modified Co-Free TCP developed at Dipsol as well as two cerium based conversion coatings (CeCCs) developed at Missouri S and T using cerium chloride and cerium nitrate sources. Hexavalent chromium passivation on electroplated ZnNi was used as a reference. Characterization of the electrical, electrochemical, corrosion, and materials performance of the passivation layers was done to evaluate the corrosion performance and electrical resistance after neutral salt spray exposure. The major outcome of this project was to identify the most promising passivation layer(s) that are free of hexavalent chromium and can be used on LHE ZnNi plated electrical connectors for military electrical system components.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 2017
Accession Number
AD1029080

Entities

People

  • Matt O'keefe

Organizations

  • Missouri University of Science and Technology

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Chemistry
  • Chromium Compounds
  • Coatings
  • Corrosion Inhibition
  • Corrosion Resistance
  • Current Density
  • Department Of Defense
  • Electrical Resistance
  • Electron Microscopes
  • Hydrogen Embrittlement
  • Materials
  • Materials Processing
  • Materials Science
  • Measurement
  • Microscopes
  • Scanning Electron Microscopes
  • Test Methods

Readers

  • Materials Science and Engineering.
  • Surface Engineering/Surface Coating Technology.