Dielectric Coating Thermal Stabilization During GaAs-Based Laser Fabrication for Improved Device Yield

Abstract

The quality and yield of GaAs-based ridge waveguide devices fabricated at MIT Lincoln Laboratory were negatively impacted by the random lot-to-lot appearance of blisters in the front-side contact metal. The blisters signaled compromised adhesion between the front-side contact metal, underlying SiO2 dielectric coating, and semiconductor surface. A thermal-anneal procedure developed for the fabrication of GaAs slab coupled optical waveguide (SCOW) ridge waveguide devices stabilizes the SiO2 dielectric coating, by means of outgassing and stress reduction, significantly improving device yield. Stoneys equation was used to analyze stress-induced wafer bow in devices fabricated using this stabilization procedure. This analysis suggests that changes in wafer bow contribute to the incidence of metal blisters in SCOW devices.

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Document Details

Document Type
Technical Report
Publication Date
Nov 25, 2015
Accession Number
AD1034490

Entities

People

  • George W. Turner
  • Jamal Millsapp
  • Michael K. Connors

Organizations

  • MIT Lincoln Laboratory

Tags

DTIC Thesaurus Topics

  • Adhesion
  • Annealing
  • Chemical Vapor Deposition
  • Coatings
  • Equations
  • Fabrication
  • Failure Mode And Effect Analysis
  • Lasers
  • Low Temperature
  • Measurement
  • Optical Waveguides
  • Quantum Wells
  • Refractive Index
  • Semiconductors
  • Standards
  • Thermal Stresses
  • Waveguides

Fields of Study

  • Materials science

Readers

  • Microwave Engineering.
  • Semiconductor Device Technology
  • Surface Coatings Technology.

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Graphene