Development of Cranial Bone Surrogate Structures Using Stereolithographic Additive Manufacturing

Abstract

We report on the use of stereolithographic (SLA) additive manufacturing to create surrogate structures to mimic the layered construction and porous internal structure of the human cranium. Surrogate structures were designed to replicate the solid volume and thickness of the diplo and inner and outer tables typical of human cranial bones. Pore structures in the diplo region were created based upon a repeating unit cell, whereby the pore diameter and pore wall thickness were tuned to reproduce the target level of porosity, while remaining within dimensions that could be reasonably reproduced using the SLA process. Three candidate pore structures were fabricated using a low modulus, transparent material that was chosen for to aid in the development and evaluation of the primary fabrication and postprocessing conditions. When tested in flexure, the surrogate structures exhibited a range of responses in terms of beam stiffness and failure characteristics that resembled failure modes observed in similar beam testing of cranial bone.

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Document Details

Document Type
Technical Report
Publication Date
Sep 29, 2017
Accession Number
AD1040863

Entities

People

  • Jared M. Gardner
  • Thomas A. Plaisted

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Energy and Power Technologies
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Computer-Aided Design
  • Construction
  • Fabrication
  • Failure Mode And Effect Analysis
  • Flexural Properties
  • Geometry
  • Manufacturing
  • Materials
  • Mechanical Properties
  • Mechanical Working
  • Skull
  • Stereolithography
  • Stiffness
  • Tensile Testing
  • Test Methods
  • Three Dimensional

Readers

  • Computational Modeling and Simulation
  • Reinforced Composite Materials
  • Trauma Surgery or Emergency Medicine.