Best Practices for Fuel System Contamination Detection and Remediation

Abstract

Military personnel are tasked with providing a clean, on-spec supply of jet fuel for a large variety of aircraft and ground powered vehicles. Occasionally, fuel filters become fouled and / or fuel samples appear contaminated with particles. Fuel handlers must make several decisions based on the apparent severity of the condition. In the majority of cases the only remediation necessary is filtration and water separation. However, if the contamination is the result of a failing valve, pump, other component, or a microbial infestation, filtration may only prolong the point at which corrective action is required to return the fuel system to normal operation. Failure to take prompt corrective action may result in greater total costs due to possible fuel downgrade or complete shutdown of fuel delivery system. In order to provide the most useful analysis of contaminants, laboratory personnel may need guidance on appropriate analysis protocols based on sample source, (for example: bulk storage, filter separator, aircraft and refueler sumps, etc.). Additional guidance should be included suggesting probable root-causes based on contaminant identification and quantities or ratios. Frequently, a sample analysis is produced in great detail but will be of limited usefulness to field personnel without some reference to correlate contaminant analysis with typical contaminant sources. The study will gather DoD, industry and International Air Transport Association (IATA) type best practice information as it applies to specific DoD fuel system components. Collected material composition data for all fuel wetted components seen in normal operation will be compared with field histories of normal component failure modes and typical component wear patterns to develop a profile of likely contaminate composition. Where possible this model would be compared with data from recent case histories to further improve the predictive ability of the process.

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Document Details

Document Type
Technical Report
Publication Date
Jan 15, 2016
Accession Number
AD1047333

Entities

People

  • Marlin D. Vangsness

Tags

Communities of Interest

  • Air Platforms
  • Ground and Sea Platforms
  • Human Systems
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aviation Fuels
  • Failure Mode And Effect Analysis
  • Fuel Systems
  • Fuel Tanks
  • Fungi
  • Jet Engine Fuels
  • Laboratory Tests
  • Material Degradation Processes
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Testing
  • Microorganisms
  • Separators
  • Storage Tanks
  • Test And Evaluation
  • Test Methods

Readers

  • Internal Combustion Engine (ICE) Technology.
  • Regression Analysis.
  • Systems Analysis and Design

Technology Areas

  • Biotechnology
  • Biotechnology - Bioremediation