Durability Testing of Additively Manufactured High Power Microwave Structures

Abstract

Anode structures for a relativistic planar magnetron were 3D printed from a photopolymer using a stereolithography printing process. One anode was electroplated with copper, whereas the other was thermal-sprayed with copper. The performance and durability of these structures were evaluated in comparison to a solid aluminum anode fabricated via conventional machining. The experimental parameters were: cathode voltages between -150 and -300 kV, voltage pulselengths of 200-600 ns, axial magnetic fields of 0.13-0.31 T, peak anode currents from 1-7 kA, and a base operating pressure of 9x10 (expn -6) torr. The 3D printed anodes demonstrated comparable microwave performance to the aluminum anode, generating microwave powers in excess of 150 MW. After 100 shots on each structure, neither anode showed any signs of operationally-induced damage. A subsequent experiment has been designed and constructed to evaluate durability over longer time-periods.

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Document Details

Document Type
Technical Report
Publication Date
Oct 29, 2017
Accession Number
AD1048348

Entities

People

  • Nicholas Jordan

Organizations

  • Board of Regents of the University of Michigan

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Air Force Research Laboratories
  • Coatings
  • Construction
  • Directed Energy Weapons
  • Fabrication
  • Frequency
  • High Power Microwaves
  • Magnetic Fields
  • Manufacturing
  • Materials
  • Materials Processing
  • Measurement
  • Metals
  • Printing
  • Resilience
  • Stereolithography

Fields of Study

  • Physics

Readers

  • Nanofabrication and Microfabrication.
  • Pulsed Power and Plasma Physics.
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Directed Energy