Greyscale Photolithography for Multilayer PZT Microelectromechanical Systems (MEMS) Device Applications

Abstract

We present development of a process to perform greyscale photolithography on a 2.55-m thick photoresist in order to transfer tiered and sloped structures into multilayer thin films using a single-ion mill etch. Applications include access to buried layers, such as electrodes in a stack of multilayer lead zirconate titanate (PZT), or ramps for routing signal lines over large step heights. Current state-of-the-art processing requires a separate photolithography step and an ion mill etch for each layer of the substrate, which can be costly and time-consuming. The greyscale process was tested on three silicon wafers with a stack of four PZT thin film layers of either 0.25-micrometer thickness or 0.5-micrometer thickness per layer, with platinum or iridium oxide (IrO2) electrodes above and below each layer. Process variables including resist rehydration, focus of the exposure, and UV cure/bake temperature were optimized to produce the best greyscale profile through the thickness of the resist.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 2018
Accession Number
AD1052279

Entities

People

  • Delaney M. Jordan
  • Gabriel L. Smith
  • Robert R. Benoit
  • Ronald G. Polcawich

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Electrodes
  • Electron Microscopes
  • Electron Microscopy
  • Fabrication
  • Films
  • Lead Zirconate Titanates
  • Lithography
  • Materials
  • Metals
  • Microelectromechanical Systems
  • Microfabrication
  • Military Research
  • Photolithography
  • Substrates
  • Thin Films
  • Titanates
  • Zirconates

Readers

  • Integrated Circuit Design and Technology.
  • Materials Science and Engineering.
  • Thin Film Deposition Science.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene
  • Microelectronics - Microelectromechanical Systems