Redesign of Copper Cylinder Used for M4, M16, and M249 Firing Pin Indent

Abstract

A series of design experiments was conducted to update the U.S. Government copper crusher drawing for 5.56-mm weapon firing pin indent testing to current material standards with appropriate requirements that result in a manufacturable, consistent, and reliable crusher for firing pin indent testing. Three characteristics were determined to best define the cylinder, and were applicable to the final drawing revision. A clear definition of the production material was needed, as the state of the material controls the initial mechanical state of the product. The dimensional limits of the part are of second concern because without these constraints, the item cannot function as intended. For this case, the cylinders length, diameter, and surface-end perpendicularity was constrained in order to allow for proper fit and function during gaging use; the establishment of compression testing at 45,000 psi by Frankford Arsenal, Philadelphia, PA, remains the ideal test for evaluating the cylinders mechanical properties.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2018
Accession Number
AD1061692

Entities

People

  • Brian Donovan
  • Michelle Schutz
  • Thomas C Grego

Organizations

  • Picatinny Arsenal

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Ammunition
  • Chemical Composition
  • Chemistry
  • Diameters
  • Engineering
  • Firing Pins
  • Governments
  • Grain Size
  • Manufacturing
  • Materials
  • Mechanical Properties
  • Production
  • Standards
  • Tensile Strength
  • Test And Evaluation
  • Test Methods
  • Weapons

Readers

  • Aerospace Test and Evaluation
  • Software Engineering
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).