Characterization of Continuous Fiber-Reinforced Composite Materials Manufactured Via Fused Filament Fabrication

Abstract

The current work has focused on characterizing the tensile performance of continuous fiber reinforced specimens manufactured via Continuous Filament Fabrication (CFF). The specimens were tested in multiple orientations with and without continuous carbon fiber reinforcement. When comparing 0 degree carbon fiber reinforced specimens to specimens without continuous reinforcement, the average yield strength, tensile strength, and elastic modulus increased by factors of 20X, 15X, and 240X, respectively. When comparing the results for specimens with 90 degree oriented continuous reinforcement to the 0 degree specimens, there was a 60% drop in yield strength, 62% drop in tensile strength, and 52% drop in elastic modulus. These results indicated that mechanical performance is reduced significantly when load is applied perpendicular to the fiber orientations. The adhesion between adjacent layers was tested by printed specimens standing vertically on the print bed. These specimens had the lowest strength of all specimens. The authors recommend follow on testing using rectangular specimens with bonded tabs per ASTM D3039-17 to reduced issues with fiber alignment that were encountered with the dog bone specimens.

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Document Details

Document Type
Technical Report
Publication Date
Oct 02, 2018
Accession Number
AD1062410

Entities

People

  • Evan G. Patton
  • Oleg Sapunkov
  • Robert J. Hart

Organizations

  • United States Army Tank Automotive Research, Development and Engineering Center

Tags

Communities of Interest

  • Air Platforms
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Carbon Fibers
  • Composite Materials
  • Fabrication
  • Fiber Reinforced Composites
  • Fiber Reinforcement
  • Fused Deposition Modeling
  • Laminates
  • Manufacturing
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Modulus Of Elasticity
  • Tensile Properties
  • Tensile Strength

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Nanocomposite Materials Science
  • Structural Health Monitoring of Composite Structures.